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To open the Mill command, go to:
Woodwork CAM -> Mill
A dialog window will appear once you open the command.
To successfully run the command, the user should follow a certain sequence for specifying data. Below you will find the description of the control of the command in the sequence that needs to be followed when performing tasks in the mill command window.
Using the drop-down list in the "Spindle" section, you may select a spindle and a tool. Below is provided the main data of the tool installed in the spindle. In order to see full information about the spindle, you need to click the information button . A window for editing spindle data will appear. In this window you can also edit all data related to cutting modes (cutting feedrate, rotation speed of the spindle, etc.). The data changes can be saved in the following ways:
The command remembers the last selected spindle and the tool installed in it. If the same spindle and the tool can be used during the next execution of the command, there is no need to select the required spindle again.
For the command to be able to calculate the tool trajectories and generate an operation, you need to create a set of millable surfaces. The trajectories of the milling tool will be calculated based on these surfaces. We will call such surfaces “reference geometry”. A 2D sketch can also be selected as reference geometry in this command. But first let us discuss the case where the reference geometry consists of surfaces. After running the Mill command, it is in the waiting mode and waits until a set of surfaces are created. The following options for creating a set of surfaces are available:
4. Selection of tangentially connected surfaces.
5. A mill-able contour expressed as sketch geometry.
We will briefly describe the above options.
Selection of individual surfaces
Surfaces that are suitable for the Woodwork for Inventor CAM milling operation are those surfaces of the part model that are curved only in one direction and the radius of curvature of this surface lies in the normal plane for the possible direction vector of the tool (see fig. below). A possible vector of the tool’s spatial orientation is specified when configuring the machine’s spindles.
You can check if the surface can be included in the set by placing the cursor on the desired surface. Such a surface will be highlighted in white. The inclusion of the surface in the set is performed by selecting this surface with the mouse cursor. Once the surface has been included in the set, it is highlighted in blue. To remove a surface from the set, you need to select the surface while pressing and holding the Ctrl key.
Automatic selection of surfaces
This selection automatically creates a set of surfaces which can be processed with a given tool. There are several features you need to know before using this function.
Surfaces that end with a pocket bottom are not automatically included in the set of millable surfaces. Also, if the machine is a CNC processing centre type and if the processed part workpiece does not have oversize from this side, it is interpreted that the external contour of the part, obtained in cutting the raw material board, does not require additional processing. For this reason, the straight side surfaces of the part are not included in the automatically created set of millable surfaces.
However, such surfaces can be additionally included in the set by selecting them as individual elements. Also, you can remove an individual surface from the automatically created set of surfaces by selecting the surface while pressing and holding the Ctrl key. In this way any surfaces that meet the processability criteria can be additionally included or removed from the automatically created set of surfaces.
1. A set of surfaces automatically created for a vertical spindle
Clearing the set of surfaces
Clearing the current set of millable surfaces.
Selection of tangentially connected surfaces
When performing the selection of individual surfaces, it is convenient to collectively include the tangentially connected surfaces into the set in one step. To do this, you can use the selection option allowing you to control the selection mode. The following options are available:
Tangent surface selection mode: Allows the user to select one of the tangentially connected surfaces and include all the tangentially connected surfaces into the set.
Single surface selection mode: Allows the user to select surfaces one by one.
A millable contour expressed as sketch geometry
Sometimes there is a need to mill a contour that is not directly expressed as a part surface. In this case, there is an option allowing the user to select the millable contour as a sketch drawn by the user. Only one sketch can be selected for the milling operation. The plane of the sketch must meet the orientation capabilities of the spindle. The milling depth is set based on the sketch plane.
Note. It is not possible to select both surfaces and sketches in the same set.
Both a surface and a sketch can be selected as a milling object. The setting of the tool’s position will differ depending on the selected geometry type. Let us examine both cases one by one.
Setting the tool position when the milling object is a part surface
The rotation direction of the spindle is stable and depends on the shape of the mill tool installed in it. The mill tool, while moving with respect to the surface, should do so in the manner so as to avoid damaging the part body. Therefore, the trajectory of the tool must be set off by the tool Radius with respect to the surface. Thus, when changing the side of the contour on which the tool will pass, the direction in which the tool travels along the contour also changes. Also, the setting of the side of the tool with respect to the contour also changes the milling mode:
If the user does not select on which side of the surface the tool should pass, the Mill command will then automatically set the passing direction for Climb milling. This type of milling poses less risk to cut off a wood component during the milling process. However, there occur processing situations where the user may need to apply a milling method where the feed direction of the cutting tool is opposite to its rotation (Conventional Milling). For this purpose, the user has an option of changing the tool position with respect to the surface being milled.
Setting the tool position when the milling object is a sketch
As already mentioned, reference geometry may also consists of 2D sketches drawn by the user. Unlike the above requirement that the mill tool, while moving with respect to the surface, must do so in the manner so as to avoid damaging the part body, in the case of a sketch, this requirement is not applicable because the geometry of the sketch does not carry information about where the part body is located.
Due to this reason an additional option appears allowing the user to Reverse the direction in which the tool travels along the contour without changing the side of the tool with respect to the contour. Thus, in the case of a sketch, you can not only set which side of the sketch line the tool should pass but also reverse the direction in which the tool travels along the contour. Also, with respect to the contour expressed as a sketch, one can request that the tool moves along the contour at the centre of the tool without setting off the tool trajectory to the side. In other words, we can assume that a drawn sketch expresses the tool trajectory itself rather than the desired contour. We get following cases of passes.
Setting the contour processing direction in the dialog window
As stated above, it becomes clear how the setting of the tool position where the reference geometry is a surface is different from the case where the reference geometry is a sketch. Below are provided two images of the Mill operation’s dialog window which appear depending on which reference geometry is used.
Reference geometry is a surface. Two options are available:
1. The position of the tool to the left of the surface.
2. The movement of the tool along the centre in this case is deactivated.
3. The position of the tool to the right of the surface.
4. The window displays, at a greater zoom level, which milling type is used: the direction of cutter rotation is different than the feed motion (Conventional) or the direction of cutter rotation is the same as the feed motion (Climb).
Reference geometry is a sketch. Two options are available:
1. The position of the tool to the left of the surface.
2. The movement of the tool along the centre.
3. The position of the tool to the right of the surface.
4. The window functions as a button and once you click on it, the movement direction around the skitch is Reversed.
Sets the landing method of the tool to the starting point of the trajectory. There are two landing options available:
- Vertical landing of the tool to the starting point of the trajectory.
- Orbit landing. In this type of landing, the tool performs a spiral movement downwards until it reaches the required milling depth (see fig. below). This method is used when landing is performed in milling a closed contour in the middle of the part. The orbit diameter and the step are set when specifying the tool.
Later these parameters can be edited using the side browser. You should bear in mind that, in case the value for the approach to the trajectory is set as the Ramp landing, the above options are not applicable and the tool in this case will enter the material by landing in a sloped line downward to the first point of the trajectory.
Turns on or off stepover contour milling and allows the user to set the stepover distance.
- Stepover is off.
- Stepover is on.
If the stepover is on, you can indicate the depth of one layer.
Note. The functioning of this option is not visualized in the graphic view of the trajectory, but this option will have an impact on the generation of the final CNC program.
Certain conditions can be set for the Mill operation: how the tool that has landed to a required height approaches the trajectory and how it withdraws from it. The following two options are available:
These parameters may later be edited in the side browser.
Each method has its own strengths and weaknesses. For example, the tool correction which is usually performed in the machine is rather simple and once faced with a complex contour it is not capable of processing the situation or interprets it incorrectly. However, when designing CAM technology, tasks are performed with approximate tool sizes. For example, the system calculates that the mill tool is 20 mm in diameter, while in fact its diameter (after it is sharpened) may be 19.2 mm. In this way, if we trust the calculations of the CAM system, we may have accuracy problems. On the other hand, the machine contains accurate tool data, thus if the correction is performed within the machine, you can then expect that a required accuracy will be maintained. The user has an option to select the way of indicating a tool milling trajectory: as a trajectory of the tool center or as a mill contour.
Designers often do not worry about the precision of furniture design. Sometimes there occurs situations where such a discrepancy translates into non-assembly which results after processing contours with the CNC machine. To solve this problem, there is an option which creates an additional mill movement in the recess trajectory corners. This movement helps to mill a pocket and in this way creates a part shape which ensures the joint as shown in the figure below.
In the relevant field, you may indicate the depth to be reached by the mill tool from the corner (see fig. below).
When milling contours that go right through the part body, they need to be milled by plunging the mill tool deeper than the bottom of the milled contour. The next parameter called Breakthrough is used for setting this value. One should bear in mind that this parameter does not apply to contours that do not go right through the part body. In this case, the mill tool will pass along the bottom.
Setting the oversize for milling. You should bear in mind that a contour will always be calculated in a given situation as if the part is without covers.